Building things that work. From FANUC robots at a battery recycling plant to industrial hydraulics in Bangladesh — I close the loop between CAD and the factory floor.
Senior Mechanical Engineering student at Georgia Tech concentrating in Automation and Robotics, graduating May 2026. My work sits at the intersection of mechanical design, manufacturing, and automation — turning ideas in SolidWorks into systems that perform under real industrial conditions.
I've designed and fabricated components deployed in active manufacturing lines, programmed industrial robots for thermal spray coating, and conducted hands-on metallurgical testing. I care about the full cycle: design, validate, build, test, iterate.
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Designed and assembled a custom fixture to spin a bed sensor flange for a thermal spray coating operation. Engineered around real constraints — targeting up to 250 RPM while staying within motor torque limits — selecting 11-gauge mild steel for the rotating section and 2×2 square steel tubing for the fixed stand. Built in tab-and-slot features to simplify welding and assembly, and ran RPM and robot speed calculations across different flange diameters to dial in process parameters.
Programmed a FANUC robot via teach pendant to coat both the top surface and inner diameter of the flange, and used FANUC ROBOGUIDE to simulate and validate spray paths. Supported coating quality verification to confirm thickness met target — final coating landed in the 240–320 micron range. Part of a broader HVOF thermal spray operation that improved coating cycle time by ~12%.
Conducted metallurgy-based testing to verify coating quality — including microhardness, surface roughness, tensile, and adhesion tests — confirming coating thickness in the 200–400 micron range and proper material hardness. Streamlined the testing workflow, cutting total process time from 9 to 7 hours.
Led root cause analysis on recurring failures across hydraulic, pneumatic, and cooling systems — identifying valve wear and pressure inconsistencies across the production line. Designed and fabricated replacement valves, jigs, and lifting fixtures in SolidWorks; used CFD analysis to optimize flow performance and maintenance accessibility. Tracked procurement and material flow under ISO 9001 procedures, identifying bottlenecks in vendor coordination that directly reduced equipment replacement lead times.